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Friday, December 3, 2010

General Reference


Emission standards

Emission standards limit the amount of pollution that can be released into the Earth's atmosphere. Emissions come from many places including industry, power plants, vehicles (from trains to automobiles to mopeds), and small equipment such as lawn mowers. Many emissions standards focus on regulating the amount of material that can be released by automobiles, which use the largest portion of energy in most places around the world. Regulations limit mandate the types of fuels that can be used and the amount of smog-forming material that can be released, but they generally do not directly limit fuel economy—the amount of fuel that can be consumed.
Standards generally regulate the amount of carbon monoxide (CO), oxides of nitrogen (NOx), sulfur, hydrocarbons, and particulate matter (PM) or soot that can be released. The main components of automobile exhaust, carbon dioxide (CO2) and water vapor (H2O), are not considered to be emissions in most cases. Carbon monoxide and other chemicals can generally be reduced by modifying engines to more completely burn fuel, and by using catalytic converters to convert the chemicals into less noxious compounds. Hydrocarbons sometimes leak out of the fuel system, so redesigning that to prevent fuel vapors from escaping can reduce emissions. Reducing carbon dioxide emissions can be accomplished by reformulating fuels and by reducing overall fuel consumption.
EPA standards in the United States
In the United States, emissions standards are managed by the Environmental Protection Agency as well as some U.S. state governments. Some of the strictest standards in the world are enforced in California by the California Air Resources Board (CARB). Currently, vehicles sold in the United States must meet "Tier 1" standards that went into effect in 1994. Additional "Tier 2" standards have been optional from 2001 to 2003, and are currently being phased in—a process that should be complete by 2009. The current Tier 1 standards are different between automobiles and light trucks (SUVs, pickup trucks, and minivans), but Tier 2 standards will be the same for both types. A common measurement system for American standards is the somewhat confusing mixed-standard unit of gram per mile.
There are several ratings that can be given to vehicles. A certain percentage of the cars produced by major manufacturers must meet these different levels in order for the company to sell their products in affected regions. Tier 1 has been the baseline used. Beyond Tier 1, in increasing stringency, there are
  • TLEV – Transitional Low Emission Vehicle
  • LEV – Low Emission Vehicle
  • ULEV – Ultra-Low Emission Vehicle
  • SULEV – Super-Ultra Low Emission Vehicle
  • ZEV – Zero Emission Vehicle
The last category is largely restricted to electric vehicles and hydrogen cars, although such vehicles are usually not entirely non-polluting. In those cases, the other emissions are transferred to another site, such as a power plant or hydrogen reforming center, unless such sites run on renewable energy. However, a battery-powered electric vehicle charged from the California power grid will still be up to ten times cleaner than even the cleanest gasoline vehicles over their respective lifetimes.
The above standards are being made even more stringent. Tier 2 variations are appended with "II", such as LEV II or SULEV II. There are other categories that have also been created.
  • ILEV – Inherently Low-Emission Vehicle
  • PZEV – Partial Zero Emission Vehicle
  • AT-PZEV – Advanced Technology Partial Zero Emission Vehicle
  • NLEV – National Low Emission Vehicle
PZEVs meet SULEV emission standards, but in addition have zero evaporative emissions and an extended (15-year/150,000 mile) warranty on their emission-control equipment. Several ordinary gasoline vehicles from the 2001 and later model years qualify as PZEVs; in addition, if a PZEV has technology that can also be used in ZEVs like an electric motor or high-pressure gaseous fuel tanks for compressed natural gas, it qualifies as an AT-PZEV. Hybrid electric vehicles like the Toyota Prius can qualify, as can internal combustion engine vehicles that run on natural gas like the Honda Civic GX. These vehicles are called "partial" ZEVs because they receive partial credit in place of ZEVs that automakers would otherwise be required to sell in California.
European Standards
Europe has its own set of standards that vehicles must meet. The tiers are
  • Euro I (1992-1995)
  • Euro II (1995-1999)
  • Euro III (1999-2005)
  • Euro IV (2005-2008)
  • Euro V (2008) 
ASE (http://www.ase.com) is the National Institute for Automotive Service Excellence, a non-profit organization established in 1972 by the automotive industry to improve the quality of vehicle repair and service through the voluntary testing and certification of automotive repair technicians.
NATEF (http://www.natef.org), the National Automotive Technicians Education Foundation, is a separate non-profit foundation within the ASE organization. The primary mission of NATEF is to improve the quality of automotive technician training programs nationwide through voluntary certification. NATEF is responsible for the program evaluation process, and makes recommendations for ASE program certification based on the evaluation. The State Departments of Education in all 50 states support ASE certification of automotive programs.

DIN72552 Electric terminal numbers

Automobile electric terminal numbers according to DIN 72552
For almost every contact in a car there is a number code to standardize car wiring. These numbers are defined in DIN 72552.
This table gives most frequently used numbers.

Contact Meaning
Ignition system  
1 coil, distributor, low voltage
1a, 1b distributor with two separate circuits
2 breaker points magneto ignition
4 coil, distributor, high voltage
4a, 4b distributor with two separate circuits, high voltage
7 terminal on ballast resistor, to distributor
15 battery+ from ignition switch
15a from ballast resistor to coil and starter motor
preheat (diesel enines)  
15 preheat in
17 start
19 preheat (glow)
50 starter control
Battery  
15 battery+ through ignition switch
30 from battery+ direct
30a from 2nd battery and 12/24 V relay
31 return to battery- or direct to ground
31a return to battery- 12/24 V relay
31b return to battery- or ground through switch
31c return to battery- 12/24 V relay
Electric motors  
32 return
33 main terminal (swap of 32 and 33 is possible)
33a limit
33b field
33f 2. slow rpm
33g 3. slow rpm
33h 4. slow rpm
33L rotation left
33R rotation right
turn indicators  
49 flasher unit in
49a flasher unit out, indicator switch in
49b out 2. flasher circuit
49c out 3. flasher circuit
C 1st flasher indicator light
C2 2nd flasher indicator light
C3 3rd flasher indicator light
L indicator lights left
R indicator lights right
L54 lights out, left
R54 lights out, right
AC generator  
51 DC at rectifiers
51e as 51, with choke coil
59 AC out, rectifier in, light switch
59a charge, rotor out
64 generator control light
Generator, Generator voltage regulator  
61 charge control light
B+ Battery +
B- Battery -
D+ Dynamo +
D- Dynamo -
DF Dynamo field
DF1 Dynamo field 1
DF2 Dynamo field 2
U, V, W AC three phase terminals
lights  
54 brake lights
55 fog light
56 spot light
56a high beam and indicator light
56b low beam
56d signal flash
57 parking lights
57a parking lights
57L parking lights left
57R parking lights right
58 licence plate lights, instrument panel
58d panel light dimmer
window wiper/washer  
53 wiper motor + in
53a limit stop+
53b limit stop field
53c washer pump
53e stop field
53i wiper motor with permanent magnet, third brush for high speed
acoustic warning  
71 beeper in
71a beeper out, low
71b beeper out, high
72 hazard lights switch
85c hazard sound on
switches  
81 opener
81a 1 out
81b 2 out
82 lock in
82a 1st out
82b 2nd out
82z 1st in
82y 2nd in
83 multi position switch, in
83a out position 1
83b out position 2
Relay  
85 relay coil -
86 relay coil +
Relay contacts  
87 common contact
87a normally closed contact
87b normally open contact
88 common contact 2
88a normally closed contact 2
88b normally open contact 2
additional  
52 signal from trailer
54g magnetic valves for trailer brakes
75 Radio, cigarette lighter
77 door valves control


VIN - Vehicle Identification Number

Parts of the VIN
There are two different standards for the Vehicle Identification Number. The ISO standard, 3779, is copied by the European Union. In North America, a more stringent (but compatible) system is used.
The VIN is composed of the following sections:
Standard 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
ISO 3779 WMI VDS VIS
North American Manufacturer Identifier Vehicle Attributes Check Digit Model Year Plant Code Sequential Number
World Manufacturer Identifier
The first three characters uniquely identify the manufacturer of the vehicle using the World Manufacturer Identifier or WMI code. A manufacturer that builds less than 500 vehicles per year uses a 9 as the third digit and the 12th, 13th and 14th position of the VIN for a second part of the identification. Some manufacturers use the third character as a code for a vehicle category (e.g., bus or truck).
WMI Regions
The first character of the WMI is the region in which the manufacturer is located. In practice, each is assigned to a country of manufacture. Common auto-manufacturing countries are noted.
WMI Region Notes
A-H
Africa AA-AH = South Africa
J-R
Asia J = Japan
KL-KR = South Korea
L = China
MA-ME = India
MF-MK = Indonesia
ML-MR = Thailand
PA-PE = Philippines
PL-PR = Malaysia
S-Z
Europe SA-SM = United Kingdom
SN-ST, W = Germany
SU-SZ = Poland
TA-TH = Switzerland
TJ-TP = Czech Republic
TR-TV = Hungary
VA-VE = Austria
VF-VR = France
VS-VW = Spain
VX-V2 = Yugoslavia
XS-XW = USSR
X3-X0 = Russia
YA-YE = Belgium
YF-YK = Finland
YS-YW = Sweden
ZA-ZR = Italy
1-5
North America 1, 4, 5 = United States
2 = Canada
3 = Mexico
6-7
Oceania 6A-6W = Australia
7A-7E = New Zealand
8-0
South America 8A-8E = Argentina
8X-82 = Venezuela
9A-9E, 93-99 = Brazil
9F-9J = Colombia
List of common WMIs
The Society of Automotive Engineers assigns WMIs to countries and manufacturers. The following table contains a list of commonly used WMIs, although there are many others assigned.
WMI Manufacturer
JA Isuzu
JF Fuji Heavy Industries (Subaru)
JH Honda
JM Mazda
JN Nissan
JS Suzuki
JT Toyota
KL Daewoo
KMH Hyundai
KN Kia
SAL Land Rover
SAJ Jaguar
SCC Lotus Cars
TRU Audi
VF1 Renault
VF3 Peugeot
VF7 Citroen
VSS SEAT
WAU Audi
WBA BMW
WBS BMW
WDB Mercedes-Benz
WP0 Porsche
WVG Volkswagen Germany
YK1 Saab
YS3 Saab
YV1 Volvo Cars
ZDF Ferrari Dino
ZFA Fiat
ZFF Ferrari
1F Ford Motor Company
1G General Motors
1GC Chevrolet
1GM Pontiac
1L Lincoln
1M Mercury
1VW Volkswagen USA
1YV Mazda USA
2F Ford Motor Company Canada
2M Mercury
2G General Motors Canada
2G1 Chevrolet Canada
2G1 Pontiac Canada
2HM Hyundai Canada
3F Ford Motor Company Mexico
3G General Motors Mexico
3VW Volkswagen Mexico
4F Mazda USA
4M Mercury
4S Subaru-Isuzu Automotive
4US BMW USA
5L Lincoln
Vehicle Descriptor Section
The 4th through 9th positions in the VIN are the Vehicle Descriptor Section or VDS. This is used, according to local regulations, to identify the vehicle type and may include information on the platform used, the model, and the body style. Each manufacturer has a unique system for using this field.
North American Check Digit
One element that is fairly consistent is the use of position 9 as a check digit to verify the VIN. This is compulsory for vehicles in North America and is used faily consistently even outside this rule.
Vehicle Identifier Section
The 10th through 17th positions are used as the Vehicle Identifier Section or VIS. This is used by the manufacturer to identify the individual vehicle in question. This may include information on options installed or engine and transmission choices, but often is a simple sequential number. In fact, in North America, the last five digits must be numeric.
North American Model Year
One consistent element of the VIS is character number 10, which is required (in North America) to encode the model year of the vehicle.
North American Plant Code
Another consistently-used element (which is compulsory in North America) is the use of the 11th character to encode the factory of manufacture of the vehicle. Although each manufacturer has their own set of plant codes, their location in the VIN is standardized.
Model year encoding
Besides the three letters that are not allowed in the VIN itself (I, O and Q), the letter U and the digit 0 are not used for the year code. Note that the year code can be the calendar year in which a vehicle is built, or a model or type year allocated by the manufacturer. The year 1980 is encoded as "A", and subsequent years increment through the allowed letters, so that "Y" represents the year 2000. 2001 through 2009 are encoded as the digits 1 through 9.
Check digit calculation
Firstly, find the numerical value associated with each letter in the VIN. (I, O and Q are not allowed.) Digits use their own values.
A: 1 J: 1  
B: 2 K: 2 S: 2
C: 3 L: 3 T: 3
D: 4 M: 4 U: 4
E: 5 N: 5 V: 5
F: 6   W: 6
G: 7 P: 7 X: 7
H: 8   Y: 8
  R: 9 Z: 9
Secondly, look up the weight factor for each position in the VIN except the 9th (the position of the check digit).
1st: ×8 5th: ×4 10th: ×9 14th: ×5
2nd: ×7 6th: ×3 11th: ×8 15th: ×4
3rd: ×6 7th: ×2 12th: ×7 16th: ×3
4th: ×5 8th: ×10 13th: ×6 17th: ×2
Thirdly, multiply the numbers and the numerical values of the letters by their assigned weight factor, and sum the resulting products. Divide the sum of the products by 11. The remainder is the check digit. If the remainder is 10, the check digit is the letter X.
Example
Consider the hypothetical VIN 1M8GDM9A_KP042788, where the underscore will be the check digit.
VIN: 1  M  8  G  D  M  9  A  _  K  P  0  4  2  7  8  8
   Value: 1  4  8  7  4  4  9  1  0  2  7  0  4  2  7  8  8
  Weight: 8  7  6  5  4  3  2 10  0  9  8  7  6  5  4  3  2
Products: 8 28 48 35 16 12 18 10  0 18 56  0 24 10 28 24 16
      
The sum of all 16 products is 351. Dividing by 11 gives a remainder of 10, so the check digit is "X" and the complete VIN is 1M8GDM9AXKP042788.

Environmental Protection Agency

United States Environmental Protection Agency Logo
The mission of the United States Environmental Protection Agency (EPA) is to protect human health and to safeguard the natural environment: air, water, and land. The EPA began operation on December 2, 1970. The EPA is not a cabinet agency, but its administrator is normally given cabinet rank.
Mike Leavitt is its current Administrator.
The EPA comprises 18,000 people in Headquarters program offices, 10 regional offices, and 17 labs across the country, EPA employs a highly educated, technically trained staff, more than half of whom are engineers, scientists, and environmental protection specialists. A large number of employees are legal, public affairs, financial, and computer specialists. EPA is led by the Administrator who is appointed by the President of the United States.
EPA provides leadership in the nation's environmental science, research, education and assessment efforts. EPA works closely with other federal agencies, state and local governments, and Native American tribes to develop and enforce regulations under existing environmental laws. EPA is responsible for researching and setting national standards for a variety of environmental programs and delegates to states and tribes responsibility for issuing permits, and monitoring and enforcing compliance. Where national standards are not met, EPA can issue sanctions and take other steps to assist the states and tribes in reaching the desired levels of environmental quality. The Agency also works with industries and all levels of government in a wide variety of voluntary pollution prevention programs and energy conservation efforts.
In July of 1970, the law that established the EPA was passed in response to the growing public demand for cleaner water, air and land. Prior to the establishment of the EPA, the national government was not structured to make a coordinated attack on the pollutants which harm human health and degrade the environment. The EPA was assigned the task of repairing the damage already done to the natural environment and to establish new criteria to guide Americans in making a cleaner environment a reality.
In 1992 the EPA launched the Energy star program.

DARPA

The Defense Advanced Research Projects Agency (DARPA) is an agency of the United States Department of Defense responsible for the development of new technology for use by the military. DARPA was responsible for funding development of many technologies which have had a major impact on the world, including computer networking (starting with the ARPANET, which eventually grew into the Internet), as well as NLS, which was both the first hypertext system, and an important precursor to the contemporary ubiquitous graphical user interface.
Its original name was simply Advanced Research Projects Agency (ARPA), but it was renamed DARPA (for Defense) on March 23, 1972, then back to ARPA on February 22, 1993, and then back to DARPA again on March 11, 1996.
DARPA was established in 1958 in response to the Soviet launching of Sputnik, with the mission of keeping the US's military technology ahead of its enemies. DARPA is independent from other more conventional military R&D and reports directly to senior Department of Defense management. DARPA has around 240 personnel (about 140 technical) directly managing a $2 billion budget.

ILSAC standards

Oil Ratings
Engine oil is subjected to considerable thermal and mechanical stresses as it lubricates the internal combustion engine. Specific engine oils have properties that make them suitable for specific application. However there are limitations to what an oil can do. Therefore there are several different methods for determining an oil’s suitability to a specific purpose.
As a result a number of engineering associations have determined a range of standards and references that are now uniformly used to identify a particular oils quality and durability. An example of these standards are:
  • The Association des Constructeurs Europeans d'Automobiles (ACEA) standards have been developed in co-operation with european vehicle manufacturers and apply to oils used in european vehicles.(The ACEA ratings are referred to as sequences);
  • The American Petroleum Institute (API);and the,
  • International Lubricants Standardization and Approval Committee (ILSAC) standards which apply to oils used in US produced and based vehicles.
Many vehicle manufacturers also apply standards for an oil’s suitability to their vehicles. This commonly applies to european cars and to those fitted with oil monitoring systems. This also applies to most some US and Japanese manufacturers and some specialty manufacturers.
Given the severity and variation of existing and future vehicle emission regulations, it is essential that the vehicle manufacturers recommendations for lubricants be strictly adhered to. As a result, more stringent ratings are being used when classifying oils.
Failure to do so will possibly jeopardize the emissions warranty, the vehicle failing emission tests or suffering engine damage.
When undertaking an oil change exercise, as a minimum, the vehicle owner’s manual should be consulted when no other information is available. This is to ensure that only the correct type of oil is used and thus secure the emissions warranty of the vehicle.

API Ratings
The American Petroleum Institute has set standards for engine oils used in both spark ignition and compression ignition engined vehicles. The appropriate lubricant is identified by two letters. The first identifying lubrication category and the second the lubricant standard. Oils that comply with the various API standards display the API starburst insignia.
Specifically, oils used for spark ignition engines are identified by the letter "S". “S” standing for service category. Engine oils used for commercial category engines are identified by the “C” prefix. Engine oils meeting this standard are suitable for compression ignition engines. The standards are upgraded periodically and can be described as follows.
Service category oils started with the "SA" rating in 1920.
The ratings are as follows:
  • SA - is an engine oil without additives.
  • SB - Some antioxidant and anti scuff property additives were added
  • SC - Meets 1964-1967 requirements of US Automotive manufacturers
  • SD - Meets 1968-1971 requirements
  • SE - 1972-1979
  • SF - 1980-1988
  • SG - 1989-1993
  • SH - 1994-1997
  • SJ - Meets 1998-2000 requirements
  • SL - Meets 2001-2003
  • SM - 2004-on
SA to SH ratings are now effectively obsolete for use in modern cars however there are still vehicles on the road that recommend the use of oils with these ratings. It should be noted that the SF to SH rating generally exceeds all previous ratings and can be used in vehicles with recommended older ratings. However, some of the newer oils are not recommended for use in older vehicles and manufacturers are now producing oils with specific ratings for use in "older vehicles".
Commercial category oils are not categorized chronologically so the same rules as with the "s" ratings do not apply. In this case the ratting are as follows:
  • CA rating is for - Light duty engines operating with high quality fuel.
  • CB - Moderate duty operating on lower quality (high sulphur) fuel.
  • CC - Moderate to severe duty diesel, 1964
  • CD - Severe duty diesel, including turbo.
  • CD-II - Severe duty two stroke diesel.
  • CE - Turbo/Supercharged heavy duty diesels from 1983
  • CF - Off road indirect injection diesel engines and others using a broad range of fuel types including high sulphur. (May be used to replace API CD oils)
  • CF-2 - Severe duty two stroke diesel engine service from 1994

ILSAC ratings
The US based International Lubricants Standardization and Approval Committee (ILSAC) is controlled by the API. It includes the major the US vehicle manufacturers, the US engine manufacturers association and Japanese manufacturers who assemble vehicles in the US. The standards work in addition to the API SH, SJ and SM standards for engine oils and are effectively the fuel economy version of the those oil specifications.
The ILSAC GF-1 standard indicates the oil meets both API SH and the Energy Conserving II (EC-II) requirements. It was created in 1990 and upgraded in 1992 and became the minimum requirement for oil used in American and Japanese automobiles.
An EC-II oil provides a 2.7% fuel economy improvement over reference used in a laboratory test engine.
ILSAC GF-1 specifications apply to multigrade oils that have a O, 5 and 1O W rating and 20, 30, 40 or 50 summer rating.
ILSAC GF-2 replaced GF-1 in 1996. The oil must meet both API SJ and EC-II requirements. The GF-2 standards requires 0W-30, 0W-40, 5W-20, 5W-30, 5W-40, 5W-50, 10W-30, 10W-40 and 10W-50 motor oils to meet stringent requirements for phosphorus content, low temperature operation, high temperature deposits and foam control.
GF-3 an oil must meet both API SL and the EC-II requirements. The GF-3 standard has more stringent parameters regarding long-term effects of the oil on the vehicle emission system, improved fuel economy and improved volatility, deposit control and viscosity performance. The standard also requires less additive degradation and reduced oil consumption rates over the service life of the oil.
The GF-4 standard was introduced in 2004 and increases the compliance parameters over GF-3 by a significant margin.

ACEA Sequences
The Association of Constructours of European Automobiles performs the same task as the API, however the standards are more stringent and the descriptors vary. There are 14 oil sequences that identify oil that is appropriate for specific applications.
Engine oils classified for use in petrol engines have an “A” prefix. Engine oils classified for use in Diesel passenger cars use a “B” prefix and Engine oils classified for use in commercial diesel engines use an “E” prefix. A number follows the identifier. A higher number indicating a higher quality oil.
Full ACEA specs are:
  • A1 Fuel Economy Petrol
  • A2 Standard performance level
  • A3 High performance and / or extended drain
  • B1 Fuel Economy diesel
  • B2 Standard performance level
  • B3 High performance and / or extended drain
  • B4 For direct injection passenger car diesel engines
  • E1 Non-turbo charged light duty diesel
  • E2 Standard performance level
  • E3 High performance extended drain
  • E4 Higher performance and longer extended drain
  • E5 (1999) High performance / long drain plus American/API performances

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